Denim Craft
DENIM CRAFT :
From Fiber to Finished Garment
At CBL, we blend traditional craftsmanship with cutting-edge technology to produce premium denim that exemplifies quality and sustainability. Our fully integrated approach ensures complete control over every stage of the denim-making process.
At CBL, we blend traditional craftsmanship with cutting-edge technology to produce premium denim that exemplifies quality and sustainability. Our fully integrated approach ensures complete control over every stage of the denim-making process.
Denim Spinning
From fiber to perfection.
Our spinning operations seamlessly merge tradition with technology, crafting premium-quality yarns with precision and care.
Sustainable Processing: In-house recycling transforms pre- and post-consumer waste into premium materials, driving circularity and significantly reducing environmental impact.
Fiber Innovation Advanced: Using sustainable materials such as Circulose®, Tencel™, Ecovero, X4J, Hemp, Dyneema, Repreve®, Eco Elastane, and Bio-degradable recycled Polyester.
Diverse Cotton Sourcing : From traceable organic PCW, PIW, and premium varieties, such as PIMA cotton, (US certified trust protocol cotton) and CMIA (Cotton made in Africa) ensuring unmatched quality and responsibility.
Garment Production:
With precision and care, CBL crafts 1.2 million units monthly, transforming fabric into premium denim and non-denim apparel.
Every garment reflects our legacy of craftsmanship and innovation, empowering premium global brands to exceed consumer expectations.
Diverse Product Range
Our expertise spans men’s and women’s apparel, excelling in both tops and bottoms, with exceptional skill in cutting, stitching and needle craftsmanship.
Advanced Technologies
Our WiMatrix optimization technology enhances efficiency, reduces waste, and ensures consistent quality, seamlessly integrating with CAD systems for streamlined productions.
Sustainable Finishes
Using laser technology and E-flow systems, we achieve eco-friendly washes that preserve authenticity while minimizing environmental impact.
Product Design and Digital Transformation
Tradition grounds us, technology drives us—CBL operates at the intersection of craft and digital innovation.
Our commitment to digital transformation enables faster, more collaborative, and eco-conscious manufacturing, setting new benchmarks for innovation and quality in denim.
Innovative Product Design: Our in-house team creates seasonal collections, capsule ranges, and customized products with precision, combining global expertise from Spain, Italy, Belgium, and the USA to deliver creative excellence.
CBL Digital Library: Powered by Material Exchange, this platform allows clients to explore fabrics, build styles, and approve digital samples virtually, reducing waste and enhancing collaboration.
Smart Manufacturing: Leveraging AI, IoT, and WiMatrix technologies, we optimize production processes, improving efficiency, scalability, and sustainability.
Garment Laundry:
CBL’s laundry operations are engineered for efficiency and sustainability, setting industry standards in eco-conscious denim finishing and production quality.
Water-Saving Innovations: Advanced technologies, including jet washing systems, reduce water consumption by up to 50%, lowering the environmental footprint of every garment produced.
Eco-Friendly Stonewashing: Alternative techniques like ceramic stones minimize waste while maintaining fabric integrity, replacing traditional stonewashing methods that generate excessive waste.
Laser and E-Flow Systems: Modern finishing solutions ensure authentic denim aesthetics while cutting chemical use by 90%, delivering eco-conscious premium quality.
These innovations reflect our dedication to reducing environmental impact while preserving the timeless artistry of denim.
Denim Mill
Where fabric innovation begins.
At CBL’s state-of-the-art denim mill, we produce 1.8 million meters of premium, sustainable fabric each month, setting industry benchmarks in quality and responsibility.
•Sustainable Dyeing Techniques: Innovative methods like Blue Infinity and Soul Series reduce water usage by up to 90%, ensuring vibrant, long-lasting colors with minimal environmental impact.
•Certified Excellence: Global certifications such as Cradle-to-Cradle Gold and GOTS validate our leadership in organic and recycled fabric production.
•Circularity Commitment: Through the Denim Deal 2.0, we aim to produce 1 billion jeans with at least 20% recycled cotton by 2030, advancing circularity and reducing waste.
CBL’s denim mill exemplifies how sustainability and innovation converge to create responsible, premium fabrics for global brands.